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The Metals Industry in Manitoba

 

What is Metal Mining?

The everyday lives of Manitobans are significantly impacted by the variety of materials that are produced by the metal mining industry. Consumer goods that require metal products include everything from motor vehicles, computers, and air and water purification systems to jewellery. The metals are derived from minerals such as chalcopyrite for copper (Cu), sphalerite for zinc (Zn), pentlandite for nickel (Ni) and also from native metals such as gold (Au) and silver (Ag). Large deposits of these minerals, in the order of millions of tonnes, were formed as a result of chemical precipitation some of which occurred on ancient seafloors billions of years ago.
 

 


Each year millions of tonnes of rock containing high concentrations of various metals (called ore) are mined from several underground and open pit mining operations in Manitoba. Once the ore has been mined and brought to surface, it is crushed and processed to form a mineral concentrate. The metal is then extracted through a variety of smelting or leaching processes to form the metal products we depend on in our daily lives. Manitoba currently has 9 producing mines, 2 operating smelters and 2 refineries. The main metals produced are Cu, Ni, Zn, Au and tantalum. Metal production in Manitoba between 1995 and 2000 is summarized in Table 1.

Table 1: Metal Production in Manitoba 1995-2000*

Metals 1995 1996 1997 1998 1999 2000
Cadmium 135 165 32 NA NA NA
Cobalt 414 372 445 476 303 433
Copper 42 401 53 707 52 216 49 598 52 109 47 258
Gold 3479 6015 8182 8 416 8 364 7110
Silver NA NA 37 38 36 31
Nickel 38 243 35 560 44 958 47 935 30 773 43 778
Selenium 22 36 38 40 34 23
Tantalum 40 67 60 70 66 69
Tellurium 2 4 5 5 4 4
Zinc 78 478 84 856 81 518 93 476 86 911 80 929

* Production figures quoted in thousands of kilograms except gold, which is quoted in thousands of grams. Source: Natural Resources Canada

Where are Metals Mined?

Manitoba has a rich history of metal mining, dating back hundreds of years when aboriginal people mined hematite and yellow ocre (both forms of iron) for use as pigments in dyes and paints. At the turn of the century, gold was being hand-cobbed from small veins throughout southeastern Manitoba. The first underground mining operation in Manitoba, the Penniac Reef Mine was located near Falcon Lake and produced several gold bars in 1913 and 1914. This was followed shortly thereafter with the development of small gold mines near Snow Lake (1917-1918), and the Mandy Cu-Zn Mine at Flin Flon (1916). The advent of large-scale industrial mining activity in Manitoba dates back to the early 1920s with the development of the Flin Flon mining complex and the San Antonio gold mine in the Rice Lake area of southeastern Manitoba. The development of several small underground gold mining operations in northeastern Manitoba on Gods Lake and Island Lake in the 1930s, as well as the development of new Cu-Zn mines in Sherridon followed soon after. In the late 1940s and late 1950s nickel was discovered at Lynn Lake and Thompson respectively. New mine development in these regions resulted in the development of the communities and accompanying road, rail, and hydro infrastructure that we continue to enjoy.

Today, metal mining activity is primarily centered on the world-class base metal (Cu, Zn, Ni) mining camps in the Flin Flon–Snow Lake and Thompson regions. Significant gold mining activity also occurs at Snow Lake and tantalum-lithium-cesium is produced at Bernic Lake. Gold mining operations at Lynn Lake and Bissett have been suspended due to depleted reserves and poor market conditions and the Ruttan Mine at Leaf Rapids, a Cu-Zn producer, is scheduled for closure in May 2002 for the same reasons. Figure 1 (pdf, 1.7M) shows the major mineral producing areas in the province.

Many of the mineral deposits mined in Manitoba are located in ancient volcanic belts known as greenstone belts. Large deposits of Cu and Zn were formed billions of years ago as volcanoes erupted over ancient seafloors. The Thompson Nickel Belt, on the other hand is not located in a greenstone belt, but rather along an ancient collision zone between two continents. Regardless of their origin however, the mineral wealth within these belts can be enormous. Mining operations at Flin Flon have been sustained for over 80 years and new discoveries are still being made. The new 777 mine at Flin Flon will come into production in 2003 and will help sustain mining activity in the region to 2013.

Outside the main mineral producing areas, the geological potential for the discovery of new mineral resources in Manitoba is also excellent. There are many under-explored greenstone belts in east-central Manitoba (Oxford Lake, Knee Lake, Island Lake) and the terrain north and west of Churchill is virtually untested. In addition, the development of new theories about how minerals are formed and where they are most likely to be found have opened new exploration and development opportunities in the search for gold and base metal mineralization throughout the province. The Manitoba Geological Survey provides the geological base mapping and regional mineral deposit assessments required to help identify the mineral potential of these areas. A practical demonstration of the effectiveness of the Survey’s work is the recent surge in diamond exploration in east-central Manitoba. Approximately 21 000 square kilometres in the Oxford Lake–Gods Lake–Knee Lake area has been acquired in exploration permits and represents the most significant land acquisition since nickel was discovered in Thompson in the 1950s. This new exploration activity is a direct result of geochemical surveys conducted by the Manitoba Geological Survey in the region.

What is the Value of the Metals Industry to Manitoba?

Over the last hundred years, Manitoba's mining industry has spawned over 70 mines, generating railways, roads and airports into the northern reaches of the province, and giving rise to today's mining communities: Flin Flon, Snow Lake, Lynn Lake, Leaf Rapids and Thompson in the north and Bissett in the south. From these hubs a strong infrastructure has developed, creating increased exploration and mining activity. Additional spin-offs in tourism, forestry and hydroelectricity have further strengthened the provincial economy.

The metals mining industry in Manitoba annually contributes approximately $1 billion to the Manitoba economy representing 3.5% of the provincial Gross Domestic Product. Mining is the second largest primary resource sector of the Manitoba economy with metals responsible for 12.5% of the province’s total exports. Table 2 illustrates the value of this production to the province.

Table 2 - Value of Metal Production in Manitoba* ($000s)

Metals 1995 1996 1997 1998 1999 2000
Cadmium 752 613 50 NA NA NA
Cobalt 36,405 28,561 31,682 33,380 16,868 21,764
Copper 170,494 169,500 165,317 121,763 122,404 127,928
Gold 58,974 102,262 120,598 118,126 111,397 94,572
Silver NA NA 8,003 10,155 8,912 7,336
Nickel 451,459 374,371 442,023 341,732 277,137 570,127
Selenium 326 372 320 294 254 289
Tantalum 3,965 7,625 7,230 9,863 9,304 9,952
Tellurium 39 124 65 57 41 24
Zinc 111,047 118,629 148,526 142,084 138,970 135,557

Source: Natural Resources Canada

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The metals mining industry in Manitoba directly employs approximately 4000 people annually, primarily in the Thompson and Flin Flon regions. This industry also generates 13,000 jobs indirectly as spin-off employment opportunities. It is the primary employer in Manitoba's mining communities: Thompson, Flin Flon, Snow Lake, Lynn Lake, Leaf Rapids, Bissett and Lac Du Bonnet. It is no surprise therefore, that when mines close, mining communities are severely impacted by loss of employment, relocation of a skilled workforce, erosion of the tax base, and reduction in service supports and infrastructure.

In Manitoba, as in most jurisdictions, the mining industry is subject to a variety of profit and non-profit based taxes. Non-profit based taxes provide a stable source of revenue to governments. For example, payments to municipal governments average approximately $15 million per year in Manitoba. These payments are based on a variety of municipal assessment formulae and usually include a portion that is grant-in-lieu of tax. This provides a stable source of funding to mining communities that support the industry. In addition, up to 3% of the provincial mining tax revenue is transferred each year to the Mining Community Reserve Fund. This fund was established in the early 1970s to provide assistance to communities impacted by mine closure.

Non-profit taxes, such as sales tax, corporate capital tax and payroll tax are also paid to the Provincial Government. At a minimum these average approximately $20 million annually, and can increase dramatically when new capital investment in mining projects is undertaken. Provincial mining taxes, on the other hand, are profit based and vary with commodity prices and operating costs. Over the past 10 years, provincial mining taxes have averaged approximately $19 million annually.

Indirect revenue to governments accrues from a variety of sources, not the least of which is tax on income generated from mining employment. With an average income of $65,000.00 per year, joint Federal/Provincial personal income tax generated by direct mining employment in Manitoba is estimated to be approximately $78 million. Of this, Manitoba receives approximately $30 million.

How does the Exploration and Mining Industry Work?

The Mining Cycle

The development of a new mining operation is usually the result of many years of exploration, technical feasibility studies and environmental impact assessments. Figure 2 (80kb) outlines the five major stages in the exploration and mining sequence: exploration, evaluation, development, production and closure. The timelines and costs associated with each stage are based on those associated with development of major diamond mining and processing facilities, but are roughly equivalent to any major mining development project. The timelines and costs for developing smaller mines would be less, however, so too is the length of time the mine stays in production. As a result development of smaller mines typically takes place when the ore body is rich and/or can easily be extracted, such as by open pit rather than underground operations.

Exploration

Exploration usually begins with prospecting and staking. Once prospective ground has been identified, the prospect is more thoroughly explored using a variety of techniques that include: bedrock mapping, mineral deposit modelling, and geochemical and geophysical surveys to identify exploration targets, which are then drilled to test the rock and identify the minerals present. It typically takes several years and several million dollars worth of exploration before a discovery is made and many projects are abandoned very early in the exploration stage.

Evaluation

Once an initial discovery is made, it is necessary to complete more advanced exploration to fully assess the size and grade (richness) of the deposit. Advanced exploration usually involves detailed drilling and rock analysis to determine the tonnage of ore present. If initial results are promising, technical feasibility studies are undertaken to determine if the ore can be safely mined and the metal can be extracted from the rock in a cost-effective manner. Environmental studies are also undertaken to determine the potential impacts of mine development at the site and the measures that need to be put into place to mitigate them. A decision to put a mine into production requires a positive outcome of all of these activities plus favourable market conditions. Poor market conditions can delay a production decision indefinitely whereas high metal prices may accelerate the process. The evaluation stage may take several years and cost tens of millions to hundreds of millions of dollars.

Development

Following a production decision, the process for developing a mine requires that all necessary environmental, mining and workplace health and safety permits be in place. Construction typically begins immediately following the permitting process. Depending upon the size, complexity and potential environmental impact of a mine development, permitting may take anywhere from 6 months to 2 years. In Manitoba, permitting for new mines has typically taken approximately 6 months.

Production

A major mining complex, once in production, may provide employment for several hundred to over a thousand people. In Thompson, Inco currently employs over 1400 people and Hudson Bay Mining and Smelting employs over 1500 in Flin Flon. The length of time that a mining complex stays in production is dependent upon ore reserves, the price of metal (which affects the profitability of the operation) and the cost of operation. Investment in a major new mining operation requires a large ore body allowing production to be projected over a period of 20 to 30 years. During that timeframe additional exploration both on the mine site and in the surrounding area is usually undertaken to extend ore reserves and hopefully the period of operation. Both Thompson and Flin Flon are good examples of this, where ongoing exploration has enabled both operations to continue production well beyond initial projections. Recent discoveries in the Flin Flon area have resulted in new capital investment of approximately $430 million by Hudson Bay Mining and Smelting to open two new mines and upgrade their processing facilities. This ensures operations will continue in Flin Flon until the year 2016, approximately 90 years from the time the first mines were opened. Likewise, Inco has recently invested $70 million in their Birchtree project in Thompson, extending mining operations there until 2016, approximately 60 years after they began production.

Not all mining operations are as long lived. The communities of Lynn Lake, Leaf Rapids and Bissett are currently experiencing the impacts of mine closure. Mining operations in these communities have been or are in the process of being shut down due to a combination of depleted reserves, high operating costs and/or poor market conditions.

Closure

Once a mining operation has ceased, the closure stage of the mining sequence begins. In most jurisdictions, including Manitoba, companies are now required to file a closure plan prior to obtaining an environmental license to operate. These plans detail all aspects of mine decommissioning and environmental remediation. Upon approval of the closure plan, the company is required to provide financial assurance to cover the closure costs. The closure phase of a project may continue for several years, depending on the need for long-term treatment and/or environmental monitoring.

Market Forces that Impact the Industry

The market forces that impact the mining industry are a response to global economies and supply-demand forecasts. Metal prices are set daily by the London Metal Exchange and these provide the fixed price for the metals sold by mining companies around the world. As a result, mining companies are said to be "price takers" not "price makers". This means that any additional cost to produce a pound of metal, must be borne by the company, it can not be passed on to the purchaser. Mining operations are not only extremely sensitive to changes in global economies that impact the supply-demand forecast for various metals, but also to changes in federal/provincial/municipal policies that impact production costs and fiscal environment.

Over the past year, metals prices have decreased dramatically. Prices for copper and zinc are currently at or near historic lows in real terms. Nickel prices fell dramatically throughout the fall but have rebounded slightly over the past two months. The current low metal prices are due, in large part, to a downturn in the U.S. economy, which has negatively impacted the automobile and steel industries (nickel) and the construction industry (copper and zinc). When assessing the viability of new and ongoing mining operations, projected market conditions play a major role in determining the value of a mineral deposit. What is considered to be ore one day, may only be rock the next.

In addition to global market conditions, the framework of federal and provincial policies and regulatory environments has significant impacts on mining operations. In recent years, Canada has experienced a significant decline in investment in exploration and mining development. This is in part a response to increased competition from offshore markets, where the fiscal and policy framework is more attractive for investors. It is critical that we remain competitive in order to retain and enhance investment in the minerals sector in Canada and Manitoba.

Remaining Competitive

Ongoing exploration is key to sustaining a viable mining industry. Without new discoveries, new mines can not be developed and existing mines can not be sustained. Over the past few years, Canada has seen a significant decrease in the amount of investment in exploration as illustrated in Table 3. Exploration funds raised in Canada have been increasingly used to support offshore projects. As a result, fewer new discoveries are being made in Canada and Canadian reserves of most major metals have decreased dramatically over the past 20 years.

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Table 3 - Canadian Mineral Exploration and Deposit Appraisal Expenditures 1998-2001 ($ millions)

Province/Territory 1998 1999 %* Change 2000 Prelim. %* Change 2001 Forecast %* Change
Newfoundland 47.9 31.3 -35% 24.9 -48% 24.5 -49%
Nova Scotia 6.5 5.3 -18% 3.1 -52% 4.6 -29%
New Brunswick 10.1 10.1 0% 10.4 3% 10.3 2%
Quebec 127.1 113.5 -11% 100.6 -21% 69.6 -45%
Ontario 114.8 87.4 -24% 89.7 -22% 99.0 -15%
Manitoba 29.9 22.8 -24% 27.4 -8% 30.5 2%
Saskatchewan 62.1 43.6 -30% 39.2 -37% 41.2 -34%
Alberta 27.5 14.7 -47% 7.8 -72% 7.8 -72%
British Columbia 54.5 41.3 -24% 34.8 -36% 45.1 -17%
Yukon 20.1 12.7 -37% 9.8 -51% 10.7 -47%
Northwest Territories 155.6 84.1 -46% 63.1 -59% 60.1 -61%
Nunavut n.a. 37.4   62.4   54.2  
Total Canada 462,804 314,659 -23% 319,590 -28% 321,337 -30%

* % change relative to 1998 baseline
Source: Natural Resources Canada

In order to ensure a sustainable exploration and mining industry, it is important that Canada and Manitoba are viewed as an attractive destination for investment capital. Recognizing the critical role of exploration in sustaining the mining industry, Manitoba offers direct assistance to exploration companies and prospectors for projects undertaken in Manitoba through the Mineral Exploration Assistance Program (MEAP) and the Prospectors Assistance Program (MPAP). In addition, recent legislative amendments provide new investment opportunities for advanced exploration and development projects through Manitoba's labour sponsored funds. And, Manitoba was the first province to lobby the federal government to implement the new Federal Exploration Incentive Tax Credit, a 15% tax credit for flow-through share investors.

Significant efforts have also been made to provide an attractive investment climate for mining development within the province. The basic provincial mining tax rate of 18% has been offset by a variety of tax credits and allowances that provide on average an effective mining tax rate in Manitoba of 9%. In addition, new mines are eligible for a tax holiday and the provincial corporate income tax rate was recently reduced from 17% to 15%. The province has also lobbied the federal government to extend the reduction of the federal corporate tax rate from 28% to 21% to the resource sector, while maintaining the federal tax allowances and credits that are currently in place.

What are the Social and Environmental Impacts?

Mineral exploration, development and production activities can affect the quality of air, land and water. Concerns include impacts on human health and ecosystems. In addition, the economic and social impacts of the minerals industry need to be considered when assessing potential impacts. The objective is to achieve a sustainable balance between environmental protection and the economic and social benefits derived from the minerals industry.

Over the past 10 years considerable progress has been made toward achieving this objective. From a government perspective, many recommendations and concerns that were identified as part of Manitoba's Sustainable Development Initiative have been addressed through changes to the regulatory and policy framework that guide mineral development in the province. The minerals industry itself has shown considerable initiative in addressing environmental and social concerns through a variety of self-regulation and corporate policy initiatives. The Global Mining Initiative and the Mines and Minerals Sustainable Development Initiative reflect the commitment of the CEOs of major mining companies around the world to corporate social responsibility.

Manitoba's Protected Areas Initiative

In Manitoba, the mining sector has been an active participant in consultation regarding the province's protected areas strategy. The mining sector consultation in Manitoba is unique in Canada, involving an innovative industry-government-environmental NGO (non-government organization) partnership that addresses the need for environmental protection in Manitoba, while minimizing the impact of protection on opportunities for resource development.

Encouraging Aboriginal/Industry Partnerships

In November of 2000, a relationship building process among the minerals industry, aboriginal groups and the provincial government, culminated with the development of a set of guiding principles that will assist all parties in building relationships that balance the needs of industry, communities and the environment. The primary goal of this initiative is to build positive, long-term relationships based on mutual trust, respect and understanding regarding rights, cultures, values and traditions.

Mine Closure Regulation

In 1999, Manitoba enacted a mine closure regulation that requires all new and existing mining operations to file a closure plan. These plans provide a detailed outline for decommissioning of the mine site and environmental remediation. Closure plans are submitted to the Department of Industry, Economic Development and Mines and approved by a technical review committee, which includes representation from the Department of Conservation and the Department of Labour, as well as a variety of federal agencies that have regulatory authority for the environment. Upon approval of the closure plan, the company is required to providre costs. Since 1999, new mining operations are required to file a closure plan prior to acquiring an environmental permit. All existing mining operations are currently completing their obligations under the new regulation.

Orphaned/Abandoned Mines Program

In Manitoba there are several un-rehabilitated mine sites where ownership has reverted to the "Crown", under the authority of the Crown Lands Act. These sites are referred to as "orphaned" sites, where the former mining company no longer exists. "Abandoned" sites are those where the former mining company still exists but no longer has the financial capacity to carry out rehabilitation. At the time of operation and closure of these mining operations, there were no environmental legislation or licensing requirements that addressed environmental concerns. The responsibility for management and rehabilitation of these sites now rests, at lease in part, with the Crown.

In 2000, the Province initiated funding for a formal "Orphan/Abandoned Mine Site Rehabilitation Program" in the amount of $1 million over four years. Administered by the Department of Industry, Economic Development and Mines, this program focuses on addressing public safety issues such as open stopes (holes) and shafts, scattered debris, stability of tailings dams and retention structures, appropriate fencing and signage.

In 2001, the Government of Manitoba, recognizing the potential environmental and human health impacts associated with these sites, established a parallel program administrated by Manitoba Conservation to complete "Human and Environmental Health Risk Assessment" of orphaned/abandoned mine sites. This program has also received funding in the amount of $1 million over four years and is designed to ensure that remedial measures proposed are scientifically sound and that measures taken to properly "manage" the sites are based on the risk to the environment and to the health of residents.

The mining industry has also recognized the significant environmental and social impacts of orphaned or abandoned mines in Canada. In September 2000, the Mining Association of Canada recommended to Federal/Provincial/Territorial Mines Ministers at their meeting in Toronto, that a multi-stakeholder steering committee be established to begin to address issues and come forward with specific recommendations regarding rehabilitation of orphaned and abandoned mines in Canada.

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